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Laboratory Safety |
TOPIC |
PAGE |
| General Safety Guidelines | 11-2 |
| Aerosol Production | 11-6 |
| Animals and Hazardous Materials | 11-7 |
| Centrifuges | 11-11 |
| Compressed Gases | 11-12 |
| Cryogenic Liquids | 11-15 |
| Electrophoresis | 11-17 |
| Glassware | 11-18 |
| Heating Systems | 11-20 |
| Pressurized Systems | 11-21 |
| Refrigerators/Freezers | 11-22 |
| Vacuum Systems | 11-23 |
Appreciation is expressed to Laboratory Animal Resources and Research personnel for
their assistance.
Because laboratories involve numerous chemicals,
procedures, and operations, they require
extensive safety precautions. Laboratory safety involves
chemical safety, fire safety, electrical
safety, and other safety issues. Follow the guidelines in
this chapter for general laboratory
safety, but refer to other chapters in this manual for
specific information.
This section discusses the following:
Examples of common hazards include the following:
Toxins, corrosives, flammables, and reactives
Microbes, animals, plants, and genetically modified agents
Ionizing and nonionizing radiation
Heating devices, noise, projectiles, fire, cold, etc.
Fire and shock
Moving machinery
Vapors, dust, etc.
Standing, repetitive motion
Administrative and engineering controls can help
minimize laboratory risks. However, safety
conscious workers using good laboratory practices are the
most important component of
laboratory safety. The following factors are important for
safe laboratory operations:
* Proper
ventilation
* Nonslip
surfaces
* Hand washing
facilities
* Personal
protective equipment
* Laboratory
equipment
* Safety devices
on laboratory equipment, machines, devices, and instruments
* Fire
extinguishers
* Emergency
showers
* Eye wash
stations
* Good
housekeeping
* Personal
hygiene (e.g., washing hands)
* Experienced
* Trained
All laboratory doors should be labeled with emergency
contact information. If an incident
occurs during off-hours, respondents need to know the names
and telephone numbers of the
people responsible for laboratory operations. Keep this
information current and accurate.
Emergency contact labels are available from the
Environmental Health & Safety Department.
Properly trained and experienced workers have the
greatest ability to control laboratory risks.
By using good laboratory practices, workers can minimize
hazards, exposure, contamination,
and workplace accidents.
To ensure laboratory safety, follow safe laboratory practices, including the following:
IMPORTANT:
Never underestimate the hazards associated with a laboratory. If you are unsure
about what you are doing, get assistance. Do not use unfamiliar chemicals,
equipment, or procedures alone.
There are four fundamental elements of equipment safety:
(1) use the correct equipment, (2)
know how to operate the equipment, (3) inspect the
equipment, and (4) use the equipment
properly.
Use equipment for its intended purpose only. Do not
modify or adapt equipment without
guidance from the equipment manufacturer or the
Environmental Health & Safety
Department. Do not defeat, remove, or override equipment
safety devices.
Working in a laboratory requires various types of
equipment. To ensure equipment safety,
you must be familiar with the following:
Always inspect equipment before using it. Ensure that
the equipment meets the following
requirements:
IMPORTANT:
Disconnect any equipment that is unsafe or does not work properly, and remove it
from service. Notify other users of the problem.
Refer to other sections in this manual for specific
information on operating laboratory
equipment, such as fume hoods, heating devices, vacuums,
etc.
The term "aerosol" refers to the physical
state of liquid or solid particles suspended in air.
Aerosols containing infectious agents and hazardous
materials can pose a serious risk
because:
The following equipment may produce aerosols:
Follow these guidelines to eliminate or reduce the hazards associated with aerosols:
Any research or instructional use of hazardous materials
in live animals requires the
submission of an Animal Use Protocol to the appropriate
Animal Care and Use Committee.
The Protocol must be fully approved before any researcher
may acquire, house, or use
animals.
IMPORTANT:
With the increasing prevalence of animal testing, there comes a greater need to
protect researchers. Consider both the direct hazards associated with research
animals and the hazardous metabolic byproducts produced by research animals.
Animals and Toxic Chemicals
Animal research or testing with toxic chemicals
(including known or suspected carcinogens)
may produce aerosols, dusts, or metabolic byproducts that
contain toxicants. The animal
bedding, equipment, and surrounding atmosphere may become
contaminated.
When working with research animals and toxic chemicals,
always wear gloves and button
your laboratory coat. If aerosol production cannot be
controlled, use a respirator. Follow all
instructions outlined in the approved Animal Use Protocol
for handling these agents.
A respirator with a HEPA filter will protect you from
airborne particulates, but it will not
protect you from chemical vapors. Wetting animal bedding
before cleanup will help reduce
aerosols.
Animals and Infectious Agents
Personnel performing animal research with infectious
agents or working with animals that
carry potential zoonoses must utilize isolation procedures.
The extent of isolation must be
appropriate for the infection risk. All work with these
agents and animals that could shed
these agents must be approved by the Committee on
Infectious Biohazards. Examples of
zoonotic diseases that pose a hazard to humans include the
following:
Conduct work with infectious agents according to good
laboratory procedures and
containment practices. For information on proper disposal
methods, refer to the Biological
Safety chapter in this manual.
Animals and Recombinant Genetic Materials
Animal research with recombinant DNA (rDNA) must be
conducted in accordance with NIH
guidelines and TAMU requirements. Because containment and
disposition is a critical
concern, all experiments involving rDNA or genetically
altered animals (including
recombinants, transgenics, and mosaics) must receive prior
approval from the TAMU
Institutional Biosafety Committee.
Animals and Radioactive Materials
A TAMU Radiation Safety Officer must approve the use of
radioactive materials in animals.
Permits to use radioisotopes must be acquired through the
Environmental Health & Safety
Department.
Mechanical injury is the most common hazard associated
with animal research. Animals are
capable of inflicting extensive injury to humans. Most
research animals can bite or scratch.
Livestock, large animals, and primates can bite, batter, or
crush. Because disease and
infection are easily spread by bites and scratches,
researchers must take special care when
working with animals.
Animal Allergies
Researchers who work with animals may develop allergic
reactions, including rhinitis,
conjunctivitis, asthma, and dermatitis. Symptoms of animal
allergy may include nasal
congestion, sneezing, watery eyes, hives, and eczema.
Rabbits and rodents are the most common research animals
that cause severe allergic
reactions. Animal dander, fur, bedding, urine, saliva, and
tissues are the primary sources of
allergic antigens. Mold spores and proteins in animal feed
may also act as antigens.
To reduce exposure to animal allergens, minimize the
generation of aerosols and dust and
wear protective equipment. Take special care to wear
respiratory protection and gloves
when feeding animals, handling animals, changing bedding,
or cleaning cages.
Indirect Animal Hazards
Indirect hazards occur when research animals are
intentionally exposed to biological agents,
chemicals, and radioactive materials. Because animal
bedding, equipment, waste products,
and surrounding atmosphere may become contaminated, these
items can be hazardous. To
protect personnel, manage all animal products and areas
according to specific procedures
approved by the appropriate oversight committee.
NOTE:
See the Agriculture Safety chapter for more information pertaining to the safe
handling of livestock.
Centrifuging presents the possibility of two serious
hazards: mechanical failure and aerosols.
The most common hazard associated with centrifuging is a
broken tube. To ensure safety
when operating a centrifuge, take precautions to ensure the
following:
Follow these guidelines when working with a centrifuge:
Low-speed and small portable centrifuges that do no have
aerosol-tight chambers may allow
aerosols to escape. Use a safety bucket to prevent aerosols
from escaping.
High-speed centrifuges pose additional hazards due to
the higher stress and force applied to
their rotors and tubes. In addition to the safety
guidelines outlined above, follow these
guidelines for high-speed centrifuges:
Compressed gases in the laboratory present chemical and
physical hazards. If compressed
gases are accidentally released, they may cause the
following:
Cylinders that are knocked over or dropped can be very
dangerous and can cause serious
injuries. If a valve is knocked off a compressed gas
cylinder, the cylinder can become a lethal
projectile. Because disposal of compressed gas cylinders is
difficult and expensive, be sure to
arrange a return agreement with suppliers prior to
purchase.
IMPORTANT:
Cylinders can travel through walls much like a torpedo travels through water.
They can cause structural damage, severe injury, and death.
Follow these guidelines to ensure safe storage of gas cylinders:
* Three
10" x 50" flammable gas and/or oxygen cylinders, and
* Two 9" x
30" liquefied flammable gas cylinders, and
* Three 4" x
15" cylinders of severly toxic gases (e.g., arsine, chlorine, diborane,
fluorine, hydrogen cyanide, methyl bromide, nitric oxide, phosgene).
When working with compressed gas cylinders, remember the following:
* Direct the
cylinder opening away from people.
* Open the valve
slowly.
Cryogenic fluids, such as liquid air, liquid nitrogen,
or liquid oxygen, are used to obtain
extremely cold temperatures. Most cryogenic liquids are
odorless, colorless, and tasteless
when vaporized. When cryogenic liquids are exposed to the
atmosphere, however, they
create a highly visible and dense fog. All cryogens other
than oxygen can displace breathable
air and can cause asphyxiation. Cryogens can also cause
frostbite on exposed skin and eye
tissue.
Cryogens pose numerous hazards. For example, cryogenic
vapors from liquid oxygen or
liquid hydrogen may cause a fire or explosion if ignited.
Materials that are normally
noncombustible (e.g., carbon steel) may ignite if coated
with an oxygen-rich condensate.
Liquefied inert gases, such as liquid nitrogen or liquid
helium, are capable of condensing
atmospheric oxygen and causing oxygen entrapment or
enrichment in unsuspected areas.
Extremely cold metal surfaces are also capable of
entrapping atmospheric oxygen. Additional
hazards associated with cryogenic liquids include the
following:
| Cryogenic Hazard Source | Hazard |
| Hydrogen, methane, and acetylene | Gases are flammable. |
| Oxygen | Increases the flammability of combustibles. |
| Liquefied inert gases | Possible oxygen entrapment. |
| Extremely cold surfaces | Oxygen atmosphere may condense. |
Because the low temperatures of cryogenic liquids may
affect material properties, take care
to select equipment materials accordingly.
Follow these guidelines when working with cryogenic liquids:
IMPORTANT:
Be aware of the tremendous expansion and threat of asphyxiation when a
cryogenic liquid vaporizes at room temperature.
Electrophoresis equipment may be a major source of
electrical hazard in the laboratory. The
presence of high voltage and conductive fluid in this
apparatus presents a potentially lethal
combination.
Many people are unaware of the hazards associated with
this apparatus; even a standard
electrophoresis operating at 100 volts can deliver a lethal
shock at 25 milliamps. In addition,
even a slight leak in the device tank can result in a
serious shock.
Protect yourself from the hazards of electrophoresis and
electrical shock by taking these
precautions:
Accidents involving glassware are the leading cause of
laboratory injuries. To reduce the
chance of cuts or punctures, use common sense when working
with glassware. In addition,
follow special safety precautions for tasks that involve
unusual risks.
Follow these practices for using laboratory glassware safely:
NOTE:
Do not use chromic acid to clean
glassware. Use a standard laboratory
detergent. Chromic acid is extremely
corrosive and expensive to dispose of.
Chromic acid must not be disposed in
the sanitary sewer system.
Follow these safety guidelines for handling glassware:
Follow these guidelines for handling and disposing of broken glass:
Devices that supply heat for reactions or separations include the following:
Some laboratory heating procedures involve an open
flame. Common hazards associated
with laboratory heating devices include electrical hazards,
fire hazards, and hot surfaces.
Follow these guidelines when using heating devices:
Ensure that heating
units have an automatic shutoff to protect against overheating.
Ensure that heating
devices and all connecting components are in good working
condition.
RULE OF THUMB:
Reaction rates double for
each 10° C increase in temperature.
IMPORTANT:
Never leave an open flame
unattended.
Do not conduct a reaction in, or apply heat to, a closed
system apparatus unless the
equipment is designed and tested to withstand pressure.
Pressurized systems should have an appropriate relief valve.
Pressurized systems must be fully shielded and should
not be conducted in an occupied space
until safe operation has been assured. Until safe operation
is assured, remote operation is
mandatory.
Safety points to remember:
1. Minimize risk and exposure.
2. Identify and assess all hazards and consequences.
3. Use remote manipulations whenever possible.
4. Minimize pressure, volume, and temperature.
5. Design conservatively.
6. Use material with a predictably safe failure mode.
7. Ensure that the components of the pressurized system
will maintain structural integrity at the
maximum allowable working pressure.
Avoid material that may become brittle.
8. Operate within the original design parameters.
9. Provide backup protection (e.g., pressure relief valves, fail-safe devices).
10. Use quality hardware.
11. Use protective shield or enclosures.
12. Use tie-downs to secure tubing and other equipment.
13. Do not leave a pressurized system unattended.
IMPORTANT:
Normally pressurized systems should not include glass components
unless they are
specially designed and intended for that purpose.
Using a household refrigerator to store laboratory
chemicals is extremely hazardous for
several reasons. Many flammables solvents are still
volatile at refrigerator temperatures.
Refrigerator temperatures are typically higher than the
flashpoint of most flammable liquids. In
addition, the storage compartment of a household
refrigerator contains numerous ignition
sources including thermostats, light switches, and heater
strips. Furthermore, the compressor
and electrical circuits, located at the bottom of the unit
where chemical vapors are likely to
accumulate, are not sealed.
Laboratory-safe and explosion-proof refrigerators
typically provide adequate protection for
chemical storage in the laboratory. Laboratory-safe
refrigerators, for example, are specifically
designed for use with flammables since the sparking
components are located on the exterior
of the refrigerator. Explosion-proof refrigerators are
required in areas that may contain high
levels of flammable vapors (e.g., chemical storage rooms
with large quantities of flammables).
Follow these rules for using refrigerators in the laboratory:
*
Laboratory-safe and explosion-proof refrigerators should be identified by a
manufacturer label.
* "Not Safe
for Flammable Storage" labels are available from the Environmental Health
& Safety Department.
* Refrigerators
used to hold food should be labeled "For Food Only".
Vacuum systems pose severe implosion hazards. Follow
these guidelines and requirements to
ensure system safety:
IMPORTANT:
All vacuum equipment is subject
to possible implosion. Conduct all vacuum operations
behind a table shield or in a
fume hood.
CAUTION:
Do not underestimate the
pressure differential across the walls of glassware that can
be created by a water aspirator.
The glassware used with vacuum operations must meet the following requirements:
Glass desiccators often have a slight vacuum due to
contents cooling. When using
desiccators, follow these guidelines:
A cold trap is a condensing device to prevent moisture
contamination in a vacuum line.
Guidelines for using a cold trap include:
A disinfectant trap should be used in-line when a vacuum
is used with hazardous biological
materials. The diagram below illustrates a suitable
disinfectant trap assembly.